Cable makers calling for economical manufacturing processes are clearly audible all around the world. SZ stranding along with jacketing is increasingly interesting on account of it´s significant likelihood of savings on production, material, personnel, storage area and transport.
Famous in the area of Optical fiber coloring machine, SZ stranding technologies have also become established over the years for copper cables. The continuous call for economic manufacturing processes in the area of building wires and power cables makes that advanced technology a growing number of significant.
The traditional processes and technologies made use of by producers of copper cables have been reviewed as well as the possibilities for savings happen to be analyzed. A really big possibility of economizing and improving the creation of such cables has been designed by SZ stranding in-line with the extrusion process.
To get the set objectives and to meet today’s and future requirements, various types of stranding machines in addition to several ancillary units from Rosendahl Maschinen GmbH are already developed before to get incorporated into new lines and to upgrade existing production lines. Their higher efficiency, enhanced variety of applications and uncomplicated integration happen to be the fundamental design aspects. This equipment includes the patent-pending, high-speed SZ stranding machines using a stretched disk accumulator driven by an elastic torsion shaft at the same time powerfully designed machines for achieving the market requirements linked to larger products.
Along with the SZ strander, there are additional key components influencing performance, efficiency and product quality. These are stable product feeding systems, torsion lock and jacket separators like taping or powdering systems with minimized space requirements along with a special crosshead design.
Rosendahl offers the industry a very wide product spectrum of Optical fiber coloring machine made to the ultimate product’s design.
The perfect solution of your combined SZ stranding and filling and jacketing process in one production line meets the demand in cable production to lessen intermediate production steps which lead as much as the last cable. The numerous combinations placed in these section provides an overview of these possibilities.
As well as the stranding of insulated conductors, Rosendahl Machinen is likewise capable to serve the ideal solution for stranding of single copper wires for screening applications using SZ technology. This assists our customers to obtain a wire screen over power cables for pretty much every dimensions of product. An incredibly flexible stranding disc design allows coverage of a big array of wires with no requirement to make any changes on the machine.
The machine is likewise ready to be utilized for upgrading of existing sheathing lines. With the wire payoffs, the product guiding unit along with the possible copper binding unit for connection in the screening wires to experience a closed cable screen, complete systems might be delivered by Rosendahl Maschinen GmbH.
One of several principal benefits of SZ stranding technology is the fact no heavy mass is within rotation. The payoff and take-up stands within the line are stationary reelers that need no special foundation. The nonrotating reeler also helps in increasing the line efficiency because of a extremely fast and easy reel loading and unloading cycle.
There is also no limitation for how big payoff and takeup , which assists to obtain a long product length on bigger reels. The benefit of nonrotating machinery allows a really safe working area for your operators and lessens the maintenance efforts.
A perfect combination for perfect manufacturing conditions, this equipment offering low investment costs and reduced operating costs allows for the efficient manufacturing of dexopky04 cables.
Unlimited conductor lengths and continuous operation receive with this technology, due to the ability to splice wire ends of single conductors if dual flyer payoff units are being used. Loading and unloading can be achieved during production, and higher production speeds result in high stranding capacity.
An additional main benefit of this kind of gear is that SZ stranding lines may be incorporated into a jacketing line in order to allow laying up and jacketing in just one single production process.
One of the more important aims of all the cable makers throughout the world is to locate probably the most economical and efficient processes for cable manufacturing to avoid wasting costs and also to make the best possible profit. Combined SZ stranding and jacketing for building wires and power cables is such a profitable process.
Like a specialist in SZ stranding technology, Sheathing line has recognized that this combined SZ stranding and jacketing line can effectively meet extremely high demands.
Also, a combined torsion blocking and powdering system placed into a place-saving dusting chamber enables uniform powdering of insulated wires in addition to their laying up near for the torsion lock caterpillar.
Every one of these modifications and developments have resulted in an entire and modern production line, which meets all of today’s along with all future requirements of profitable cable manufacturing.